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Toy Non Power Needle Detector Wide Convey

Anti interference needle detector is mainly used in toys, clothing, textiles, footwear, food and other industries to detect broken needle, wire and other iron, which inclusions or lost in raw materials or products.

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Product Overview


The Toy Non Power Needle Detector Wide Convey is an innovative safety inspection solution designed specifically for toy manufacturing environments where electrical access may be limited or safety concerns prohibit powered equipment. This specialized detector operates entirely without electricity, utilizing advanced passive magnetic induction technology to identify ferrous metal contaminants in various toy products. With a detection sensitivity of 1.0mm diameter ferrous particles, this system meets the stringent requirements of international toy safety standards including ASTM F963 and EN 71 .


Featuring an extra-wide conveyor surface measuring 500mm in width, this detector accommodates large toy components and finished products without requiring disassembly or folding. The non-powered design eliminates electrical hazards, making it ideal for wet production areas or facilities with strict explosion-proof requirements. Constructed with food-grade 304 stainless steel for the frame and a smooth, non-abrasive conveyor belt, the detector offers durability and easy cleaning while maintaining safety for toy materials.


Product Features


Wide Conveyor Design

The 500mm wide conveyor belt handles large stuffed toys, plush animals, and bulky toy components, ensuring complete surface inspection without the need for multiple passes. The conveyor glides on precision bearings for smooth operation with minimal manual effort.

Reliable Contaminant Detection

Despite its non-powered design, the system maintains consistent detection capability for ferrous contaminants as small as 1.0mm in diameter, sufficient to meet ASTM F963 requirements for toy safety . The magnetic field configuration ensures detection regardless of contaminant orientation.

Durable Construction

The frame is constructed from corrosion-resistant 304 stainless steel, while the conveyor surface features a food-grade silicone material that resists wear and tear from frequent use. This robust build ensures longevity even in demanding production environments.

Instant Visual Alerts

Equipped with a mechanical indicator system that activates upon detecting metal contaminants, providing immediate visual notification without the need for batteries or power. The spring-loaded indicator resets automatically after each inspection cycle.


Applications


Plush and Stuffed Toy Production

Perfect for inspecting large stuffed animals, dolls, and soft toys where sewing needles may break off during manufacturing. The wide conveyor easily accommodates oversized plush items.

Toy Component Inspection

Effectively checks toy parts including fabric components, stuffing materials, and large plastic pieces before assembly, preventing contaminated components from entering production.

Low-Power Production Zones

Ideal for manufacturing areas where electrical access is limited or where water-based cleaning processes make powered equipment hazardous.

Post-Repair Inspection

Used to verify that no needles or metal fragments remain in toys after repair or modification processes, ensuring product safety before packaging.


FAQ


How does the non-powered detector work without electricity?

The detector uses a series of permanent neodymium magnets arranged in a specific pattern to create a uniform magnetic field. When ferrous metal contaminants pass through this field, they disrupt the magnetic flux, causing a spring-loaded indicator to move, providing a visual alert.

What safety standards does this detector comply with?

This detector helps manufacturers meet ASTM F963 requirements for toy safety, specifically addressing the prevention of sharp metal hazards in children's products. It also aligns with EN 71 and ISO 8124 standards for metal contamination in toys .

Can it detect non-ferrous metals like aluminum or copper?

No, this non-powered model is designed specifically for detecting ferrous (iron-based) metals. For non-ferrous detection requirements, consider our electric multi-frequency detectors.

How often does the detector require calibration?

While no electrical calibration is needed, we recommend weekly verification using a 1.0mm standard steel test ball to ensure the mechanical indicator is functioning properly. The permanent magnets maintain their strength indefinitely under normal operating conditions.


Specification parameters


Model

SMC6010B

SMC6012B

SMC6015B

SMC6020B

SMC6025B

Tunnel height

100mm

120mm

150mm

200mm

250mm

Tunnel width

600mm

600mm

600mm

600mm

600mm

Sensitivity

Feφ0.8mm

Feφ1.0mm

Feφ1.2mm

Feφ1.5mm

Feφ2.0mm


* Detection tunnel sizes can be customized according to customer demands.

Power supply: 220V 50Hz

Power: 60W

Alarm mode: Audibly and visually alarm and automatically stop and rewind

Exterior dimension(Length * width * height mm):    1820×1050×900mm

Weight: 175KG



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 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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