+86 15814116500  |
Tunnel height: 100mm~300mm (Can be customized according to requirements)
Tunnel width: 600~2000mm (Can be customized according to requirements)
Sensitivity: Fe.0.8 mm above
Power supply: 220V 50Hz
Power: 100W
Alarm mode: Sound and alarm lights.
Alarm output signal: Relay contact signal AC220V，1mA
Exterior dimension (Length * width * height mm): 2000×300×250mm
Weight: 200kg
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The 100W Mattress Non Power Needle Detector is a specialized inspection solution engineered for mattress and bedding manufacturers requiring reliable metal contamination detection across thick, bulky materials. This innovative system combines a primary passive magnetic induction array for electricity-free operation with an optional 100W power-enhanced mode to address the unique challenges of inspecting mattresses, pillows, and bedding products .
Featuring a generous 600mm wide detection aperture and 230mm detection height, this detector accommodates full mattress panels and large bedding components without folding or compression – critical for maintaining inspection integrity in thick materials . The non-powered core system utilizes strategically arranged high-strength neodymium magnets to detect ferrous contaminants as small as 0.8mm in diameter, while the optional 100W motor-driven mode activates a conveyor system with adjustable speeds from 5-15 meters per minute for high-volume production lines .
Constructed with a reinforced 304 stainless steel frame and anti-static conveyor surface, the detector maintains stability across temperatures from 10°C to 40°C and humidity levels up to 85%. It meets international bedding safety standards, including compliance with textile quality regulations for mattress exports to global markets .
Primary non-powered detection using permanent magnet technology for environments with limited electricity access, plus optional 100W power mode activating motorized conveyor and enhanced sensor sensitivity .
Specialized magnetic field configuration penetrates mattress materials up to 150mm thick while maintaining detection capability for 0.8mm diameter ferrous particles embedded deep within foam or upholstery layers .
In power mode, the 100W high-torque motor drives a continuous conveyor system that processes up to 15 mattresses per hour with consistent accuracy across production shifts .
Incorporates multi-layer electromagnetic shielding to reduce false alarms caused by metal components in mattress springs or support structures by 75% compared to standard detectors .
Reinforced steel frame with 3mm thick panels and scratch-resistant conveyor surface designed to withstand heavy mattress components and industrial cleaning procedures.
Essential for quality control in foam, spring, and memory foam mattress manufacturing, detecting needle fragments from stitching and upholstery processes.
Ideal for inspecting pillows, duvets, and mattress toppers prior to final assembly, preventing contaminated components from entering production cycles.
Ensures upholstered bed frames and headboards are free from metal contaminants that could damage mattress materials or cause injury.
Perfect for verifying mattress safety after repair or reupholstery work where needles may break during stitching repairs.
The non-powered mode uses a grid of high-strength neodymium magnets arranged in a specific pattern to create a uniform magnetic field. Ferrous contaminants passing through this field disrupt the magnetic flux, triggering a mechanical indicator without requiring any electrical power .
Mattress panels and large bedding components typically measure 500-550mm in width. The 600mm wide aperture allows complete inspection without folding, which could hide contaminants in folded sections and compromise detection accuracy .
Yes, the anti-interference algorithm analyzes metal signature patterns to differentiate between intentional mattress components (springs, staples) and hazardous contaminants like 0.8mm needle fragments, reducing false alarms by 75% .
Daily cleaning of the conveyor surface and magnet array, weekly calibration with a 0.8mm standard steel test ball, and monthly verification of mechanical indicators. The 100W motor requires quarterly lubrication when used regularly.
The 100W Mattress Non Power Needle Detector is a specialized inspection solution engineered for mattress and bedding manufacturers requiring reliable metal contamination detection across thick, bulky materials. This innovative system combines a primary passive magnetic induction array for electricity-free operation with an optional 100W power-enhanced mode to address the unique challenges of inspecting mattresses, pillows, and bedding products .
Featuring a generous 600mm wide detection aperture and 230mm detection height, this detector accommodates full mattress panels and large bedding components without folding or compression – critical for maintaining inspection integrity in thick materials . The non-powered core system utilizes strategically arranged high-strength neodymium magnets to detect ferrous contaminants as small as 0.8mm in diameter, while the optional 100W motor-driven mode activates a conveyor system with adjustable speeds from 5-15 meters per minute for high-volume production lines .
Constructed with a reinforced 304 stainless steel frame and anti-static conveyor surface, the detector maintains stability across temperatures from 10°C to 40°C and humidity levels up to 85%. It meets international bedding safety standards, including compliance with textile quality regulations for mattress exports to global markets .
Primary non-powered detection using permanent magnet technology for environments with limited electricity access, plus optional 100W power mode activating motorized conveyor and enhanced sensor sensitivity .
Specialized magnetic field configuration penetrates mattress materials up to 150mm thick while maintaining detection capability for 0.8mm diameter ferrous particles embedded deep within foam or upholstery layers .
In power mode, the 100W high-torque motor drives a continuous conveyor system that processes up to 15 mattresses per hour with consistent accuracy across production shifts .
Incorporates multi-layer electromagnetic shielding to reduce false alarms caused by metal components in mattress springs or support structures by 75% compared to standard detectors .
Reinforced steel frame with 3mm thick panels and scratch-resistant conveyor surface designed to withstand heavy mattress components and industrial cleaning procedures.
Essential for quality control in foam, spring, and memory foam mattress manufacturing, detecting needle fragments from stitching and upholstery processes.
Ideal for inspecting pillows, duvets, and mattress toppers prior to final assembly, preventing contaminated components from entering production cycles.
Ensures upholstered bed frames and headboards are free from metal contaminants that could damage mattress materials or cause injury.
Perfect for verifying mattress safety after repair or reupholstery work where needles may break during stitching repairs.
The non-powered mode uses a grid of high-strength neodymium magnets arranged in a specific pattern to create a uniform magnetic field. Ferrous contaminants passing through this field disrupt the magnetic flux, triggering a mechanical indicator without requiring any electrical power .
Mattress panels and large bedding components typically measure 500-550mm in width. The 600mm wide aperture allows complete inspection without folding, which could hide contaminants in folded sections and compromise detection accuracy .
Yes, the anti-interference algorithm analyzes metal signature patterns to differentiate between intentional mattress components (springs, staples) and hazardous contaminants like 0.8mm needle fragments, reducing false alarms by 75% .
Daily cleaning of the conveyor surface and magnet array, weekly calibration with a 0.8mm standard steel test ball, and monthly verification of mechanical indicators. The 100W motor requires quarterly lubrication when used regularly.
