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100W Cloth High Sensitivity Needle Detector

Anti interference needle detector is mainly used in toys, clothing, textiles, footwear, food and other industries to detect broken needle, wire and other iron, which inclusions or lost in raw materials or products.

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Product Overview


The 100W Cloth High Sensitivity Needle Detector is a professional-grade inspection system engineered for textile manufacturers requiring exceptional precision in metal contamination detection. This powerful detector combines a 100W high-performance motor with advanced magnetic induction technology to achieve industry-leading detection capabilities for ferrous contaminants as small as 0.5mm in diameter – significantly exceeding standard requirements for textile safety .


Designed specifically for fabric inspection, this system features a 600mm wide detection aperture and operates on a 220V AC power supply, delivering consistent performance for continuous production line use. The detector incorporates Japanese anti-interference computer chip technology to minimize false alarms caused by fabric textures or metallic threads, ensuring reliable operation even in electrically noisy industrial environments . Constructed with a 304 stainless steel frame and heat-resistant conveyor belt, it maintains stability across temperatures ranging from 10°C to 40°C and humidity levels up to 85%.


Product Features


Ultra-High Sensitivity Detection

Equipped with precision magnetic sensors capable of identifying ferrous contaminants as small as 0.5mm in diameter – the smallest detection capability among fabric needle detectors in its class . This ensures even microscopic metal fragments from broken needles are identified.

100W Power Efficiency

The 100W high-torque motor drives the conveyor system at adjustable speeds from 5-20 meters per minute, providing sufficient power to penetrate dense fabrics while maintaining energy efficiency for continuous operation .

Advanced Anti-Interference Technology

Utilizes multi-frequency signal processing and electromagnetic shielding to reduce false alarms by up to 80% compared to standard detectors, specifically addressing interference from conductive fabrics and nearby machinery .

Intelligent Detection Modes

Offers three fabric-specific detection modes (woven, knit, and blended) that automatically adjust sensitivity parameters based on material type, optimizing detection accuracy for different textile structures.

Comprehensive Alarm System

Features simultaneous audible (90dB), visual (LED indicator array), and conveyor stop alarms, with a 16-zone LED panel precisely indicating contaminant location for quick removal.


Applications


High-Value Fabric Inspection

Ideal for quality control of luxury textiles, including silk, cashmere, and high-thread-count cotton where even minor contamination could compromise product value.

Industrial Textile Production

Essential for safety-critical textile applications such as medical fabrics, automotive textiles, and protective clothing where metal contaminants could cause equipment damage or personal injury.

Bulk Fabric Processing

Efficiently inspects large fabric rolls prior to cutting and manufacturing, preventing contaminated materials from entering production cycles.

Post-Embroidery Quality Control

Specialized detection after embroidery processes where needle breakage is most common, ensuring no fragments remain in finished decorative textiles.


FAQ


What makes this detector more sensitive than standard models?

The combination of 100W power output and precision-calibrated magnetic sensors creates a stronger, more uniform magnetic field that can detect smaller ferrous particles. The advanced signal processing system filters out background noise while amplifying subtle metal detection signals .

How does the detector handle conductive fabrics like metallic thread textiles?

Through its multi-frequency processing technology, the detector can distinguish between intentional metallic elements (decorative threads, conductive fibers) and hazardous contaminants by analyzing metal signature patterns and size parameters.

What maintenance is required for optimal performance?

Daily maintenance includes cleaning the conveyor belt and sensor array, while weekly calibration with a 0.5mm standard steel test ball is recommended. The system performs automatic self-diagnostics every 24 hours and alerts operators to potential issues.

Can it integrate with existing production lines?

Yes, the detector features standard 1650 × 1050 × 900mm dimensions and compatibility with industry-standard conveyor systems. It includes input/output ports for connecting to production line control systems for automated operation .


Specification parameters


Model

SMC6010B

SMC6012B

SMC6015B

SMC6020B

SMC6025B

Tunnel height

100mm

120mm

150mm

200mm

250mm

Tunnel width

600mm

600mm

600mm

600mm

600mm

Sensitivity

Feφ0.8mm

Feφ1.0mm

Feφ1.2mm

Feφ1.5mm

Feφ2.0mm


* Detection tunnel sizes can be customized according to customer demands.

Power supply: 220V 50Hz

Power: 60W

Alarm mode: Audibly and visually alarm and automatically stop and rewind

Exterior dimension(Length * width * height mm):    1820×1050×900mm

Weight: 175KG


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 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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