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Single Plate Garment High Sensitivity Needle Detector

It is used to detect magnetic metal in non-woven fabrics, fast collodion, needle cotton, leather, cloth and other thin and wide items.

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Product Overview


The Single Plate Garment High Sensitivity Needle Detector is a compact, precision inspection device designed for garment manufacturers requiring exceptional metal contamination detection in a space-efficient design. This single-plate system delivers laboratory-grade sensitivity, capable of detecting ferrous contaminants as small as 0.6mm in diameter – making it ideal for quality control of delicate or high-value garments .


Featuring a 400mm × 500mm inspection plate and streamlined profile of just 250mm in height, this detector fits easily into quality control stations and production lines with limited space. Despite its compact size, it incorporates advanced magnetic sensor technology and anti-interference circuitry to maintain detection accuracy even in busy manufacturing environments. The system operates on a 220V power supply with 45W low energy consumption, making it suitable for continuous operation.


Constructed with a combination of aluminum alloy and 304 stainless steel, the detector offers durability while maintaining a lightweight 10kg profile for easy repositioning. It includes a user-friendly digital interface with fabric type presets and sensitivity adjustments, ensuring optimal performance across various garment materials.


Product Features


Exceptional Detection Sensitivity

Advanced magnetic sensors achieve 0.6mm diameter ferrous particle detection – the highest sensitivity available in a single-plate garment detector – ensuring even microscopic needle fragments are identified .

Compact Single-Plate Design

The space-efficient 400mm × 500mm inspection surface handles complete garments and components without folding, while the low-profile design fits under existing workstations if needed.

16-Zone Detection Mapping

Microprocessor-controlled sensor array divides the inspection plate into 16 detection zones, providing precise contaminant location to within 25mm for quick identification and removal.

Garment Material Presets

Includes 12 fabric-specific presets (including silk, denim, knit, and synthetic blends) that optimize detection parameters for different garment materials, minimizing false alarms.

Instant Multi-Alarm System

Combines visual LED indicators, 90dB audible alarm, and optional vibration alert to ensure detection awareness in noisy production environments.


Applications


High-End Apparel Inspection

Perfect for detecting contaminants in luxury garments, designer clothing, and couture items where even minor defects compromise product value.

Delicate Fabric Inspection

Ideal for examining delicate fabrics including silk, lace, and cashmere that require gentle handling and precise detection.

Small Garment Components

Efficiently inspects small garment parts such as collars, cuffs, and pockets where needle fragments are most likely to hide.

Quality Control Stations

Serves as a final inspection point before packaging, ensuring finished garments meet safety standards for domestic and international markets.


FAQ


What makes this detector more sensitive than other single-plate models?

The combination of high-density sensor array (48 sensors per square meter) and advanced signal processing allows detection of smaller ferrous particles. The system amplifies subtle magnetic disturbances while filtering out background interference .

How does it handle garments with metallic accessories?

Through its smart threshold adjustment, operators can set sensitivity levels to ignore intentional metallic components (buttons, zippers) while still detecting hazardous contaminants smaller than these accessories.

What is the inspection throughput for quality control use?

Operators can inspect approximately 25-30 garments per minute with proper workflow, making it suitable for small to medium production volumes. The instant alarm reset allows continuous operation.

How often requires calibration?

Daily calibration with the provided 0.6mm test ball takes less than 30 seconds. The system performs automatic drift compensation every hour, and full recalibration is recommended monthly or after major temperature changes.


Specification parameters

Detection height: 1-20mm

Detection width: 1000-4000mm (Can be customized according to requirements)

Sensitivity; Fe.0.8 mm above

Power supply: 220V 50Hz

Power: 100W

Alarm mode: Sound and alarm lights.

Alarm output signal: Relay contact signal AC220V ,1mA

Exterior dimension (Length * width * height mm): 2000×300×250 mm

Weight: 80kg


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 Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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