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Single Plate Socks Portable Needle Detector

It is used to detect magnetic metal in non-woven fabrics, fast collodion, needle cotton, leather, cloth and other thin and wide items.

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Product Overview


The Single Plate Socks Portable Needle Detector is a compact, lightweight inspection solution designed specifically for detecting metal contaminants in hosiery and sock production. This portable system combines high-precision detection capabilities with exceptional mobility, making it ideal for quality control checks at various stages of sock manufacturing. With a detection sensitivity of 0.8mm diameter ferrous particles, this detector ensures sock products meet safety standards by identifying broken needles, metal fragments, and other ferrous contaminants that may be introduced during production.


Weighing just 3.5kg with dimensions of 350mm × 250mm × 120mm, this highly portable detector can be easily moved between workstations or production lines. It operates on both 220V AC power and a built-in rechargeable battery providing up to 8 hours of continuous use, offering flexibility for use in areas without convenient power access. The single inspection plate features a smooth, non-abrasive surface that safely handles delicate knit fabrics without causing snags or damage.


Product Features


Ultra-Portable Design

At just 3.5kg with a compact footprint, this detector can be easily transported between production stations, quality control areas, and packaging lines, providing flexible inspection wherever needed.

Dual Power Options

Operates on both standard 220V AC power and a removable lithium-ion battery with 8-hour runtime, ensuring continuous operation even in areas without immediate power access.

High-Precision Detection

Advanced magnetic sensors detect ferrous contaminants as small as 0.8mm in diameter, ensuring even tiny needle fragments are identified in the tightly knit structures of socks and hosiery.

User-Friendly Interface

Features a simplified control panel with large buttons, clear LED indicators, and intuitive operation requiring minimal training. Includes one-touch calibration for quick setup.

Knit-Specific Calibration

Pre-programmed settings optimized for various sock materials including cotton, wool, nylon, and spandex blends, ensuring reliable detection without excessive false alarms from fabric characteristics.


Applications


Sock Production Lines

Ideal for inspecting finished socks before packaging, ensuring no metal contaminants remain from knitting or finishing processes.

Hosiery Quality Control

Perfect for checking delicate hosiery items including pantyhose, tights, and compression socks for metal particles that could cause skin irritation or injury.

Small Batch Inspection

Efficiently handles small production runs and custom orders, providing quality control flexibility for specialty sock manufacturers.

Mobile Quality Audits

Enables random sampling and spot checks throughout the production facility, from raw material inspection to final product verification.


FAQ


How long does the battery take to charge and how long does it last?

The rechargeable lithium-ion battery fully charges in 3 hours and provides up to 8 hours of continuous operation under normal use conditions. A low-battery indicator alerts operators when recharging is needed.

Can it detect metal contaminants in thick or padded socks?

Yes, the detector features adjustable sensitivity settings that can be increased for thicker materials and padded sock designs, ensuring contaminants are detected even through multiple fabric layers.

Is the inspection plate suitable for delicate fabrics?

Absolutely, the inspection surface is made from a smooth, polished acrylic material specifically designed to prevent snags or damage to delicate knit fabrics, including fine hosiery and luxury socks.

How often should the detector be calibrated?

We recommend calibration at the start of each shift using the provided 0.8mm steel test ball. Full calibration is suggested monthly or whenever the detector is dropped, subjected to extreme temperature changes, or after battery replacement.


Specification parameters

Detection height: 1-20mm

Detection width: 1000-4000mm (Can be customized according to requirements)

Sensitivity; Fe.0.8 mm above

Power supply: 220V 50Hz

Power: 100W

Alarm mode: Sound and alarm lights.

Alarm output signal: Relay contact signal AC220V ,1mA

Exterior dimension (Length * width * height mm): 2000×300×250 mm

Weight: 80kg


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 Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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