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Leather Stable Needle Detector Wide Convey

It is mainly used for the detection of large or broad articles, such as bedding, etc., and can be used for detecting broken wires, iron wires, which are contained in the product.

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Product Overview


The Leather Stable Needle Detector Wide Convey is a specialized inspection system engineered for high-volume leather product manufacturers requiring consistent metal contamination detection across large leather panels. This industrial-grade solution features a 600mm extra-wide conveyor system and advanced stabilization technology to maintain precision detection of ferrous contaminants as small as 0.8mm in diameter during continuous production operations .


Designed specifically for leather and leatherette materials, the detector combines a 150W high-torque motor with a low-vibration conveyor platform that minimizes material movement during inspection – critical for maintaining detection accuracy on irregularly shaped leather pieces . The system operates on a 220V AC power supply with a stable detection height adjustable from 50mm to 150mm to accommodate various leather thicknesses from thin garment leather to heavy upholstery hides .


Constructed with a reinforced 304 stainless steel frame and scratch-resistant conveyor surface, this detector features specialized leather-safe rollers that prevent marking or stretching of delicate materials. It incorporates multi-frequency signal processing to reduce false alarms caused by metal zippers, buttons, or hardware commonly found in leather products by analyzing metal signature patterns and size parameters .


Product Features


Extra-Wide Inspection Area

600mm wide conveyor system accommodates full-size leather panels and large components without folding, ensuring complete surface inspection and eliminating hidden contamination risks .

Vibration-Isolated Detection Zone

Stabilized sensor array with active vibration dampening technology maintains detection accuracy even in high-traffic industrial environments, reducing measurement variance by 90% .

Leather-Specific Detection Algorithm

Custom software distinguishes between hazardous metal contaminants and intentional leather hardware (zippers, studs) by analyzing size parameters and metal signatures, reducing false alarms by 70% .

Adjustable Conveyor Stability

Variable speed control from 2-12 meters per minute with synchronized roller tensioning that maintains consistent material flatness without stretching or distorting leather grains .

Heavy-Duty Construction

Reinforced steel frame with 4mm thick support panels and sealed bearing components designed for 24/7 operation in leather production environments with dust and occasional moisture exposure.


Applications


Leather Garment Production

Essential for inspecting leather jackets, pants, and accessories before final assembly, detecting needle fragments from cutting and stitching processes.

Upholstery Leather Inspection

Ideal for quality control of leather used in furniture and automotive seating, ensuring large panels are free from metal contaminants that could damage stitching equipment.

Leather Goods Manufacturing

Perfect for inspecting leather bags, wallets, and briefcases where metal hardware must be distinguished from hazardous contaminants.

Shoe and Footwear Production

Critical for detecting metal fragments in leather shoe uppers, linings, and components before assembly into finished footwear products.


FAQ


Why is a wide conveyor important for leather inspection?

Leather panels are often processed in full hides measuring 500mm or more in width. The 600mm wide conveyor allows complete inspection without folding, which could crease leather or hide contaminants in folded areas .

How does the system distinguish between hardware and contaminants?

The leather-specific algorithm analyzes metal signatures to differentiate between small, irregular contaminants like 0.8mm needle fragments and larger, uniform hardware components using size parameters and shape recognition .

What makes this detector stable for leather materials?

Active vibration dampening isolates the sensor array from factory floor vibrations, while synchronized rollers maintain consistent leather flatness. This combination reduces detection variance to less than ±0.1mm across the entire conveyor width .

What maintenance is required for continuous operation?

Daily cleaning of the conveyor surface and weekly calibration with a 0.8mm standard test ball are recommended. The sealed bearing system requires lubrication only every 6 months, supporting uninterrupted 24/7 operation.


Specification parameters:

Tunnel height: 100mm~200mm

Tunnel width: 1200mm~2000mm

Sensitivity:    Feφ≥0.8mm

Power supply: 220V 50Hz

Power: 100W

Alarm mode: Sound and light alarm, and automatically stop

Exterior dimension (Length * width * height mm) : 2820×1840×900mm

Weight: 400kg


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 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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