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Anti-Interference Needle Detector for Textile Industry

For toy, clothing, textile, footwear

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Product Overview

Anti-interference needle detector is mainly used in toys, clothings, textiles, footwear, food and other industries to detect broken needle, pin, wire and other metal fragments, which includes or loses in raw material and product. Operating on a 220 V power supply, this compact powerful detector provides exceptional sensitivity to ensure the safety of children's toys. Utilizing advanced magnetic induction technology, the system can detect ferrous contaminants as small as 0.8mm in diameter, meeting the stringent safety standards required for children's products.

Its compact design allows for flexible placement in toy manufacturing facilities, from production lines to final inspection stations. The system is specifically calibrated to handle the unique materials used in doll manufacturing, including fabrics, stuffing materials, and small components, ensuring reliable detection without excessive false alarms.





Product Video: Needle Detector for Quilt




This video demonstrates the COSO needle detector specifically designed for quilt. Textile industry require high-precision detection to ensure no metal fragments (broken needle, pin, wire of other metal fragments) from processing machinery enter the fincal product.






Applications

Doll and Plush Toy Manufacturing

The detector is essential for inspecting stuffed dolls, plush toys, and soft figurines, ensuring no broken needles or metal fragments remain in the materials after production and assembly.

Small Toy Components

Used to inspect small toy parts such as toy eyes, buttons, and accessories before assembly, preventing metal contaminants from being incorporated into the final product.

Children's Apparel and Accessories

Beyond dolls, the detector effectively inspects children's clothing, hats, and accessories that may contain hidden metal contaminants from the manufacturing process.

Craft and Hobby Kits

The system ensures that craft kits designed for children are free from dangerous metal fragments that could cause injury during use.


Textile Industry 

It is widely used in textile industry, like home textiles (quilts, pillows, sheets, towels, curtains, blankets, technical textiles (Automotive interiors, medical supplies, filtration materials).







Product Detail

1R8A3881



Product Features

Ultra-High Sensitivity Detection

Equipped with precision magnetic sensors, the detector can identify ferrous metal contaminants as small as 0.8 mm steel ball equivalent, ensuring even the tiniest needles or metal fragments are detected in doll materials. This sensitivity exceeds standard safety requirements for children's products.

Customizable Sensitivity Levels

The system offers 100 adjustable sensitivity steps, allowing operators to fine-tune detection parameters based on the specific materials being inspected. This customization helps minimize false alarms caused by metallic components that are part of the toy's design.

Automatic Alarm and Shutdown

When a metal contaminant is detected, the system triggers both visual and audible alarms while automatically stopping the conveyor to prevent contaminated products from proceeding. This immediate response ensures timely removal of defective items.

User-Friendly Operation

Designed for simplicity, the detector requires minimal training to operate. The intuitive control panel allows quick setup and adjustment, with clear indicators for system status, sensitivity level, and detection alerts.

Compact Design

The space-saving design makes the detector suitable for integration into various points in the production process, from pre-assembly material inspection to final product testing, without requiring significant floor space.





Specification

Model  SMC6010B
SMC6012B SMC6015B SMC6020B SMC6025B
Tunel Height (mm) 100 120 150 200
250
Tunel Width (mm) 600 600 600 600 600
Sentivity (Fe  Ф mm) 0.8 1.0 1.2 1.5 2.0
Power Supply  220 V 50 Hz
Power  60 W
Alarm Mode  Audibly and vsually alarm and automatically stop and rewind
Exterior Dimension  1820 x 1050 x 900 (L x W x H) mm 
Wight  175 kg 






FAQ

What safety standards does this detector help comply with?

The 220 V high sensitivity needle detector helps manufacturers comply with international toy safety standards, including ASTM F963, EN 71, and ISO 8124, which specify requirements for metal contamination in children's products.

Can the detector distinguish between intentional metal components and contaminants?

Yes, through sensitivity adjustment and product testing, operators can set the detector to ignore intentional metallic components (such as toy eyes or decorative elements) while still detecting hazardous contaminants.

How often should the detector be calibrated?

We recommend daily calibration checks using standard test pieces (0.8 mm steel balls) at the start of each production shift. Full calibration should be performed monthly or whenever sensitivity settings are significantly changed.

Is the detector suitable for all types of doll materials?

The detector is effective with most common doll materials including fabrics, stuffing, plastic components, and synthetic hair. For highly conductive materials, sensitivity adjustments may be necessary to maintain optimal performance.


1R8A38821R8A38711R8A3877

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 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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