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220V Non-Woven Fabrics Adjustable Needle Detector

Tunnel height: 100mm~300mm (Can be customized according to requirements)
Tunnel width: 600~2000mm (Can be customized according to requirements)
Sensitivity: Fe.0.8 mm above

Power supply: 220V 50Hz
Power: 100W
Alarm mode: Sound and alarm lights.

Alarm output signal: Relay contact signal AC220V,1mA
Exterior dimension (Length * width * height mm):  2000×300×250mm
Weight: 200kg

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Product Overview


The 220V Non Woven Fabrics Adjustable Needle Detector is a specialized inspection device designed specifically for detecting metal contaminants in non-woven fabric materials. Operating on a 220V power supply, this detector combines advanced magnetic induction technology with customizable settings to address the unique challenges of inspecting non-woven textiles. Non-woven fabrics, widely used in medical, hygiene, and industrial applications, require specialized inspection due to their unique composition and manufacturing processes, which can trap metal fragments from production equipment.


This detector features 100-step sensitivity adjustment and a branded computer chip with dual-frequency integrated circuit technology, ensuring high accuracy and stability during inspection. The system is engineered to detect broken needles, iron wires, and other ferrous contaminants that may compromise product quality or safety. With a focus on user-friendly operation, the detector can be easily integrated into non-woven fabric production lines, providing continuous quality control from raw material to finished product.


Product Features


Material-Specific Calibration

The detector includes specialized settings optimized for non-woven fabrics, accounting for their unique density, thickness, and composition. This material-specific calibration ensures reliable detection without excessive false alarms common with standard textile detectors.

Precision Sensitivity Control

With 100 adjustable sensitivity levels, operators can fine-tune detection parameters to match specific non-woven materials and production requirements. This allows detection of contaminants as small as 0.8mm in diameter for critical applications like medical textiles.

Advanced Detection Circuitry

Equipped with a branded computer chip and dual-frequency integrated circuit, the system delivers cross magnetic induction detection for higher accuracy and reliability. This technology ensures consistent performance even with varying fabric thicknesses and production speeds.

Automatic Operation Features

The detector includes automatic detection and induction capabilities, activating when materials are placed on the conveyor and shutting down when not in use to save energy. When a contaminant is detected, the system automatically stops the conveyor and sounds an alarm.

Counting Functionality

An integrated counting system tracks the number of inspected items, as well as qualified and defective products, providing valuable production data for quality control analysis.


Applications


Medical Non-Woven Products

Essential for inspecting non-woven fabrics used in surgical masks, gowns, drapes, and wound dressings, ensuring these medical textiles are free from metal contaminants that could cause patient harm.

Hygiene Products

Inspects non-woven materials used in diapers, feminine hygiene products, and wipes, maintaining product safety and preventing consumer injury from hidden metal fragments.

Industrial Non-Wovens

Used to inspect non-woven fabrics for automotive, filtration, and construction applications, ensuring material integrity and preventing equipment damage from metal contaminants.

Agricultural Non-Wovens

Detects metal contaminants in non-woven fabrics used for crop covers, mulch, and packaging, ensuring product quality and preventing damage to processing equipment.


FAQ


Why is a specialized detector needed for non-woven fabrics?

Non-woven fabrics have different electrical and magnetic properties compared to woven textiles, requiring specialized calibration to distinguish between fabric characteristics and actual metal contaminants. This specialization ensures reliable detection without false alarms.

What is the recommended sensitivity level for medical non-wovens?

For medical applications, we recommend setting sensitivity to detect 0.8mm diameter ferrous contaminants to meet strict safety standards. Regular testing with standard test pieces is advised to maintain this sensitivity.

How does humidity affect detector performance?

The detector performs best in environments with stable humidity levels. Extreme humidity fluctuations can affect magnetic field stability, so we recommend maintaining consistent environmental conditions and performing more frequent calibrations in high-humidity environments.

Can the detector handle continuous production line operation?

Yes, the detector is designed for continuous operation in production line settings. It features durable components and a reliable conveyor system capable of handling the demands of non-woven fabric manufacturing environments.


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 Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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