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220V Doll High Sensitivity Needle Detector

Needle detector is applied widely in toys, clothing, textiles, footwear, non-woven fabrics, food, polyester wadding ,cloth and other industries to detect broken needle, wire and other iron, which inclusions or lost in raw materials or products.

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Product Overview


The 220V Doll High Sensitivity Needle Detector is a specialized safety inspection device designed specifically for detecting metal contaminants in toys and dolls, particularly small ferromagnetic particles such as broken needles, pins, or metal fragments. Operating on a 220V power supply, this compact yet powerful detector provides exceptional sensitivity to ensure the safety of children's toys. Utilizing advanced magnetic induction technology, the system can detect ferrous contaminants as small as 0.8mm in diameter, meeting the stringent safety standards required for children's products.


The detector features an intelligent control system with a user-friendly interface, making it easy to operate even for personnel with minimal training. Its compact design allows for flexible placement in toy manufacturing facilities, from production lines to final inspection stations. The system is specifically calibrated to handle the unique materials used in doll manufacturing, including fabrics, stuffing materials, and small components, ensuring reliable detection without excessive false alarms.


Product Features


Ultra-High Sensitivity Detection

Equipped with precision magnetic sensors, the detector can identify ferrous metal contaminants as small as 0.8mm steel ball equivalent, ensuring even the tiniest needles or metal fragments are detected in doll materials. This sensitivity exceeds standard safety requirements for children's products.

Customizable Sensitivity Levels

The system offers 100 adjustable sensitivity steps, allowing operators to fine-tune detection parameters based on the specific materials being inspected. This customization helps minimize false alarms caused by metallic components that are part of the toy's design.

Automatic Alarm and Shutdown

When a metal contaminant is detected, the system triggers both visual and audible alarms while automatically stopping the conveyor to prevent contaminated products from proceeding. This immediate response ensures timely removal of defective items.

User-Friendly Operation

Designed for simplicity, the detector requires minimal training to operate. The intuitive control panel allows quick setup and adjustment, with clear indicators for system status, sensitivity level, and detection alerts.

Compact Design

The space-saving design makes the detector suitable for integration into various points in the production process, from pre-assembly material inspection to final product testing, without requiring significant floor space.


Applications


Doll and Plush Toy Manufacturing

The detector is essential for inspecting stuffed dolls, plush toys, and soft figurines, ensuring no broken needles or metal fragments remain in the materials after production and assembly.

Small Toy Components

Used to inspect small toy parts such as eyes, buttons, and accessories before assembly, preventing metal contaminants from being incorporated into the final product.

Children's Apparel and Accessories

Beyond dolls, the detector effectively inspects children's clothing, hats, and accessories that may contain hidden metal contaminants from the manufacturing process.

Craft and Hobby Kits

The system ensures that craft kits designed for children are free from dangerous metal fragments that could cause injury during use.


FAQ


What safety standards does this detector help comply with?

The 220V Doll High Sensitivity Needle Detector helps manufacturers comply with international toy safety standards, including ASTM F963, EN 71, and ISO 8124, which specify requirements for metal contamination in children's products.

Can the detector distinguish between intentional metal components and contaminants?

Yes, through sensitivity adjustment and product testing, operators can set the detector to ignore intentional metallic components (such as toy eyes or decorative elements) while still detecting hazardous contaminants.

How often should the detector be calibrated?

We recommend daily calibration checks using standard test pieces (0.8mm steel balls) at the start of each production shift. Full calibration should be performed monthly or whenever sensitivity settings are significantly changed.

Is the detector suitable for all types of doll materials?

The detector is effective with most common doll materials including fabrics, stuffing, plastic components, and synthetic hair. For highly conductive materials, sensitivity adjustments may be necessary to maintain optimal performance.


Specification parameters


Model

SMC6010B

SMC6012B

SMC6015B

SMC6020B

SMC6025B

Tunnel height

100mm

120mm

150mm

200mm

250mm

Tunnel width

600mm

600mm

600mm

600mm

600mm

Sensitivity

Feφ0.8mm

Feφ1.0mm

Feφ1.2mm

Feφ1.5mm

Feφ2.0mm


1R8A38821R8A38711R8A3877

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 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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