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Compact Frame Efficient Pharmaceutical Metal Separator

PEC2005B economical metal separator adopts German technology.It has high sensitivity and reliability; it is used to separate magnetic and non-magnetic metals from free fall bulk materials and ensure product quality;Integrated metal foreign body rapid elimination system, it’s suitable for testing bulk products.

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Product Overview


The Compact Frame Efficient Pharmaceutical Metal Separator is a specialized contamination detection solution designed specifically for the pharmaceutical industry, where product purity and regulatory compliance are paramount. This space-saving system combines advanced detection technology with a compact design, making it ideal for integration into pharmaceutical production lines with limited space. The separator is engineered to detect and remove even the smallest metal contaminants from pharmaceutical products, ensuring compliance with stringent industry standards. Fully compliant with FDA 21 CFR Part 11 and 21 CFR 210, this system provides comprehensive traceability and data integrity for regulated environments.


Utilizing a fully digital structure with numerical processing, the separator eliminates the need for manual calibrations, ensuring consistent and reliable performance. Its compact frame design maintains high detection sensitivity while occupying minimal floor space, making it suitable for installation in cleanrooms and controlled pharmaceutical manufacturing environments.


Product Features


Advanced Detection Technology

The system employs a multi-point auto-learn system that optimizes detection sensitivity for all types of metals, including ferrous, non-ferrous, and stainless steel contaminants. This proprietary technology reduces setup time while improving detection precision for pharmaceutical applications.

Regulatory Compliance Features

Designed to meet strict pharmaceutical regulations, the separator includes user access controls with password protection, comprehensive event logging, and data integrity measures using a proprietary checksum algorithm. These features ensure compliance with FDA requirements for electronic records and signatures.

Continuous Performance Verification

An embedded continuous autotest function verifies system performance by comparing real-time data to reference values established during factory acceptance testing. This ongoing validation ensures consistent detection accuracy and provides early warning of potential issues.

Compact and Hygienic Design

The space-saving frame design allows installation in tight production areas while maintaining easy access for cleaning and maintenance. The system's construction meets pharmaceutical hygiene standards, with smooth surfaces and minimal crevices to prevent particle accumulation.

Automatic Quality Control

The auto-QC function automates quality control processes by verifying alarm activation and ejector performance through both automatic and manual test stimuli. This customizable feature adapts to specific user quality procedures, ensuring reliable contamination removal.


Applications


Tablet and Capsule Production

The separator effectively inspects tablets, capsules, and other solid dosage forms for metal contaminants introduced during manufacturing, ensuring medication purity and patient safety.

Powdered Pharmaceutical Products

For powdered medications, vitamins, and nutritional supplements, the system detects metal particles that may enter the product stream during blending, milling, or packaging processes.

Pharmaceutical Packaging Inspection

Integrated into packaging lines, the separator inspects blister packs, sachets, and bottles for metal contaminants before final sealing, preventing contaminated products from reaching consumers.

Medical Device Components

The system verifies the purity of small medical device components and surgical instruments, ensuring they are free from metal fragments that could compromise patient safety.


FAQ


What makes this separator suitable for pharmaceutical applications?

The system's compliance with FDA 21 CFR Part 11 and 21 CFR 210 ensures it meets the strict regulatory requirements for pharmaceutical manufacturing. Its advanced detection capabilities, data integrity features, and hygienic design address the unique quality and safety needs of pharmaceutical production.

How small a metal particle can the system detect?

The Compact Frame Pharmaceutical Metal Separator can detect ferrous contaminants as small as 0.5mm and non-ferrous contaminants as small as 0.8mm in diameter, depending on product characteristics and configuration.

How is data security maintained?

The system employs secure user access controls, encrypted event logging, and a proprietary checksum algorithm to prevent data tampering. All detection events, calibrations, and operator actions are recorded with time stamps for complete traceability.

What maintenance is required for optimal performance?

Regular maintenance includes weekly cleaning of product contact surfaces, monthly calibration checks, and quarterly verification of system performance using test standards. The digital design minimizes the need for manual adjustments, reducing maintenance requirements.


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Model

Dimension

Фmm

Sensitivity

air compression

Max.throughput(L/h)

Material temperature

Defectives eliminated time

Installation heightmm

FeΦ

SUSΦ

PEC2005B-30 

30

0.2mm

0.4mm

35Bar

400 

< 80℃

0.35s

PEC2005B-50

50

0.3mm

0.6mm

35Bar

2000

< 80℃

0.35s

PEC2005B-70

70

0.7mm

1.2mm

35Bar

5000

< 80℃

0.35s

PEC2005B-100

100

0.8mm

1.2mm

35Bar

12000

< 80℃

0.35s

473

PEC2005B-120

120

1.0mm

1.5mm

35Bar

16000

< 80℃

0.35s

PEC2005B-150

150

1.2mm

2.0mm

35Bar

25000

< 80℃

0.35s

600

PEC2005B-200

200

2.0mm

2.5mm

35Bar

44000

< 80℃

0.35s

922

PEC2005B-250

250

3.0mm

3.5mm

35Bar

69000

< 80℃

0.35s

948

 


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 Phone : +86 15814116500
 E-mail : jack@cosoar.com
 WhatsApp: +86 15814116500
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    Add : Build 3, No.9, Yinkai West Road, Dongcheng District, Dongguan, Guangdong, China
    Phone : +86 15814116500
    E-mail : jack@cosoar.com
     WhatsApp: +86 15814116500
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