Product Overview
Anti-interference needle detector is mainly used in toys, clothings, textiles, footwear, food and other industries to detect broken needle, pin, wire and other metal fragments, which includes or loses in raw material and product. Operating on a 220 V power supply, this compact powerful detector provides exceptional sensitivity to ensure the safety of children's toys. Utilizing advanced magnetic induction technology, the system can detect ferrous contaminants as small as 0.8mm in diameter, meeting the stringent safety standards required for children's products.
Its compact design allows for flexible placement in toy manufacturing facilities, from production lines to final inspection stations. The system is specifically calibrated to handle the unique materials used in doll manufacturing, including fabrics, stuffing materials, and small components, ensuring reliable detection without excessive false alarms.
Product Video: Needle Detector for Quilt
This video demonstrates the COSO needle detector specifically designed for quilt. Textile industry require high-precision detection to ensure no metal fragments (broken needle, pin, wire of other metal fragments) from processing machinery enter the fincal product.
Doll and Plush Toy Manufacturing
The detector is essential for inspecting stuffed dolls, plush toys, and soft figurines, ensuring no broken needles or metal fragments remain in the materials after production and assembly.
Used to inspect small toy parts such as toy eyes, buttons, and accessories before assembly, preventing metal contaminants from being incorporated into the final product.
Beyond dolls, the detector effectively inspects children's clothing, hats, and accessories that may contain hidden metal contaminants from the manufacturing process.
The system ensures that craft kits designed for children are free from dangerous metal fragments that could cause injury during use.
Textile Industry
It is widely used in textile industry, like home textiles (quilts, pillows, sheets, towels, curtains, blankets, technical textiles (Automotive interiors, medical supplies, filtration materials).
Product Detail
Product Features
Ultra-High Sensitivity Detection
Equipped with precision magnetic sensors, the detector can identify ferrous metal contaminants as small as 0.8 mm steel ball equivalent, ensuring even the tiniest needles or metal fragments are detected in doll materials. This sensitivity exceeds standard safety requirements for children's products.
When a metal contaminant is detected, the system triggers both visual and audible alarms while automatically stopping the conveyor to prevent contaminated products from proceeding. This immediate response ensures timely removal of defective items.
The space-saving design makes the detector suitable for integration into various points in the production process, from pre-assembly material inspection to final product testing, without requiring significant floor space.
| Model | SMC6010B | SMC6012B | SMC6015B | SMC6020B | SMC6025B |
| Tunel Height (mm) | 100 | 120 | 150 | 200 | 250 |
| Tunel Width (mm) | 600 | 600 | 600 | 600 | 600 |
| Sentivity （Fe Ф mm) | 0.8 | 1.0 | 1.2 | 1.5 | 2.0 |
| Power Supply | 220 V 50 Hz | ||||
| Power | 60 W | ||||
| Alarm Mode | Audibly and vsually alarm and automatically stop and rewind | ||||
| Exterior Dimension | 1820 x 1050 x 900 (L x W x H) mm | ||||
| Wight | 175 kg | ||||
FAQ
What safety standards does this detector help comply with?
The 220 V high sensitivity needle detector helps manufacturers comply with international toy safety standards, including ASTM F963, EN 71, and ISO 8124, which specify requirements for metal contamination in children's products.
Yes, through sensitivity adjustment and product testing, operators can set the detector to ignore intentional metallic components (such as toy eyes or decorative elements) while still detecting hazardous contaminants.
We recommend daily calibration checks using standard test pieces (0.8 mm steel balls) at the start of each production shift. Full calibration should be performed monthly or whenever sensitivity settings are significantly changed.
The detector is effective with most common doll materials including fabrics, stuffing, plastic components, and synthetic hair. For highly conductive materials, sensitivity adjustments may be necessary to maintain optimal performance.