The 100W Cloth High Sensitivity Needle Detector is a professional-grade inspection system engineered for textile manufacturers requiring exceptional precision in metal contamination detection. This powerful detector combines a 100W high-performance motor with advanced magnetic induction technology to achieve industry-leading detection capabilities for ferrous contaminants as small as 0.5mm in diameter – significantly exceeding standard requirements for textile safety .
Designed specifically for fabric inspection, this system features a 600mm wide detection aperture and operates on a 220V AC power supply, delivering consistent performance for continuous production line use. The detector incorporates Japanese anti-interference computer chip technology to minimize false alarms caused by fabric textures or metallic threads, ensuring reliable operation even in electrically noisy industrial environments . Constructed with a 304 stainless steel frame and heat-resistant conveyor belt, it maintains stability across temperatures ranging from 10°C to 40°C and humidity levels up to 85%.
Equipped with precision magnetic sensors capable of identifying ferrous contaminants as small as 0.5mm in diameter – the smallest detection capability among fabric needle detectors in its class . This ensures even microscopic metal fragments from broken needles are identified.
The 100W high-torque motor drives the conveyor system at adjustable speeds from 5-20 meters per minute, providing sufficient power to penetrate dense fabrics while maintaining energy efficiency for continuous operation .
Utilizes multi-frequency signal processing and electromagnetic shielding to reduce false alarms by up to 80% compared to standard detectors, specifically addressing interference from conductive fabrics and nearby machinery .
Offers three fabric-specific detection modes (woven, knit, and blended) that automatically adjust sensitivity parameters based on material type, optimizing detection accuracy for different textile structures.
Features simultaneous audible (90dB), visual (LED indicator array), and conveyor stop alarms, with a 16-zone LED panel precisely indicating contaminant location for quick removal.
Ideal for quality control of luxury textiles, including silk, cashmere, and high-thread-count cotton where even minor contamination could compromise product value.
Essential for safety-critical textile applications such as medical fabrics, automotive textiles, and protective clothing where metal contaminants could cause equipment damage or personal injury.
Efficiently inspects large fabric rolls prior to cutting and manufacturing, preventing contaminated materials from entering production cycles.
Specialized detection after embroidery processes where needle breakage is most common, ensuring no fragments remain in finished decorative textiles.
The combination of 100W power output and precision-calibrated magnetic sensors creates a stronger, more uniform magnetic field that can detect smaller ferrous particles. The advanced signal processing system filters out background noise while amplifying subtle metal detection signals .
Through its multi-frequency processing technology, the detector can distinguish between intentional metallic elements (decorative threads, conductive fibers) and hazardous contaminants by analyzing metal signature patterns and size parameters.
Daily maintenance includes cleaning the conveyor belt and sensor array, while weekly calibration with a 0.5mm standard steel test ball is recommended. The system performs automatic self-diagnostics every 24 hours and alerts operators to potential issues.
Yes, the detector features standard 1650 × 1050 × 900mm dimensions and compatibility with industry-standard conveyor systems. It includes input/output ports for connecting to production line control systems for automated operation .
Specification parameters
Model | SMC6010B | SMC6012B | SMC6015B | SMC6020B | SMC6025B |
Tunnel height | 100mm | 120mm | 150mm | 200mm | 250mm |
Tunnel width | 600mm | 600mm | 600mm | 600mm | 600mm |
Sensitivity | Feφ0.8mm | Feφ1.0mm | Feφ1.2mm | Feφ1.5mm | Feφ2.0mm |
* Detection tunnel sizes can be customized according to customer demands.
Power supply: 220V 50Hz
Power: 60W
Alarm mode: Audibly and visually alarm and automatically stop and rewind
Exterior dimension(Length * width * height mm): 1820×1050×900mm
Weight: 175KG