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Benefits of the checkweigher and maintenance routines

Views: 0     Author: Site Editor     Publish Time: 2022-09-08      Origin: Site

The checkweigher is used in a wide range of applications and can be used in almost any factory. The checkweigher is highly flexible and can be designed with a wide range of sizes and supporting facilities to ensure that each product is qualified, reducing waste and loss and optimizing the production process. Next, let's take a look at the advantages of the weight checking machine and daily maintenance methods. Here are some answers.

Here is the content list:

  • What are the advantages of the checkweigher?

  • What are the daily maintenance methods of the checkweigher?

What are the advantages of the checkweigher?

The checkweigher is an in-line weighing device that monitors the quality of products on the production line and is favored by many manufacturing companies. Why do manufacturing lines need checkweighers? Here's an analysis based on these points to talk about. Firstly, the checkweigher ensures product quality. Every manufacturing company's requirements for quality are very high, with not a trace of sloppiness, especially the automated production line. In the quality management system, whether the product is qualified or rejected, accurate and fast weighing and transferring the data to the computer for statistical analysis is one of the key functions of quality control. Secondly, checkweigher reduces labor costs for the company. Every year at the beginning and end of the year, the shortage of staff is more serious, especially in purely manual enterprises. Nowadays, in the age of automation, a workshop that would have required 20 people now requires only 5. For product weight checking, it is necessary to have more than one person operate it, and it is also more tiring. If there was a checkweigher on the production line to replace the manual work, everything would be different. Thirdly, the check weigher increases productivity. Whereas manual weighing is limited in speed and difficult to control in terms of accuracy, a checkweigher can perform 310 checks per minute, which is 10 times faster than manual weighing and significantly increases the productivity of the company. Fourthly, checkweigher can enhance the brand image of the company. The products produced by the company have zero defective products, which can be sold in the market to obtain a good brand image.


What are the daily maintenance methods of the checkweigher?

The checkweigher is widely used in the food, pharmaceutical, chemical, and battery industries for its full automation, high accuracy, 100 percent detection rate, simple operation and maintenance, and functional origin, and plays an important role in the back-end packaging of enterprises. The maintenance of the checkweigher is particularly important.

First, the daily need to confirm whether the motor operation can be normal, and the voltage can be normal. Secondly, check that all the conveyor belts of the checkweigher are not in contact with each other. Thirdly, confirm that the standard, upper and lower limit values are set correctly. Fourthly, manually repeat the test more than 10 times with one actual product to confirm that its accuracy is stable. Fifth, one piece of unqualified product to detect whether the rejected, etc device is normal. Sixth, daily attention should be paid to whether the conveyor belt is cracked, whether the conveyor belt has turned deviated, if it has turned deviated the adjustment device on both sides should be adjusted until the belt has not turned deviated; whether the conveyor belt has a strange sound in the running state. Seventh, do not press the weighing section hard to prevent the sensor from being crushed.

For more checkweigher-related questions, please feel free to consult us. With years of accumulated experience in R&D and production, we can provide you with more product services and technical support! Our official website is www.metaldetectorfactory.com.


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